AEW

CONSTRUCTION

Cross
Sectional
Area
Copper
Construction
Nominal
Thickness
Outer
Dia
Appx.
Max.
Conductor
Resistance
at 20˚C
Current ratingNon Welding
Application
Welding applications
Duty Cycle
100%85%60%30%20%
Sq. mm.Nos. / Dia. mmmmmmΩ/kmampampampampampamp
10322 / 0.202.008.101.910105115135190235110
16511 / 0.202.009.101.210135145175245302138
25798 / 0.202.0010.600.780180195230330402187
351121 / 0.202.0011.800.554225245290410503233
501596 / 0.202.2013.700.386285310370520637295
702220 / 0.202.4016.600.272355385460650794372
951349 / 0.302.6018.200.206430470560790961449
120608 / 0.503.0021.600.1615005406509101118523
150760 / 0.503.0024.000.12958062074010401297608
185943 / 0.503.4026.300.10666071585012001476690
2401225 / 0.503.5029.200.080171077091612961587744
3001498 / 0.503.6031.700.0641800850103514501790840
4002035 / 0.503.8036.000.04869251000119516902070970

Designed for the secondary (high current) connection to automatic or hand – held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor systems, in machine tool and automatically operated line and spot welding machines.

  • Ultra high performance flexible welding lead, double insulated
  • Better flame retardant properties
  • Excellent flexibility to last longer in flex applicationsBased on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, IS 473, BS 638-4
  • Outstanding toughness & durability
  • High resistance to cuts, tears & abrasion
  • Resistance to oil, solvents and chemicals
  • Excellent ozone and weather resistant

Current Rating :

The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25°c and a maximum conductor temperature of 90°c. The percentage duly cycles for various processes and applications are as follows:

  • Automobile Welding : up to 100%
  • Semi-automatic Welding : 30% to 85%
  • Manual Welding : 0% to 60%
  • Very intermittent or Occasional Welding : up to 20%

Voltage Drop :
When total cable lengths in excess of 15 mtrs., are involved, it may be necessary to use cables of larger cross
section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.